Morpho 648

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Easily integrated into any existing press as a digital add-on module,

turning it into a cost-effective digital press.

 

Morpho 648 is high-performance wide-format inkjet printing system for single-pass variable data printing (VDP). It can be easily integrated into customer’s roll-to-roll production lines. Morpho 648 is suitable for high-speed online/ offline web printing at designated location. The modular design offers greater flexibility to combine Morpho 648 with different technologies, such as media transportation, UV curing, camera inspection for batching and verification. 

  • Maximum print width: 648 mm (25.5 inches)  
  • Print speed up to 200 m/min. (656 ft/min.)
  • Monochrome
  • Using Kyocera KJ4 print head
  • UV ink, water-based dye/pigment ink, water-based MICR ink, etc.

 

Morpho 648 supports monochrome fonts and barcodes:

  • Single-line, multi-line, numeric codes, time, and serial numbers
  • Character, True Type, and Type-1
  • 1-D Barcodes include EAN-13, EAN-8, Code 39, Code 128, Codabar, GS1 DataBar-14, IATA 2 of 5, Interleaved 2 of 5, JAN-13, UPC-A, POSTNET
  • 2-D Barcodes include PDF417 and QR Code
  • E-13B and CMC-7 font (MICR standard support available for check printing)

RELIABLE PRINTING CONTROL SYSTEM

  • Accurate on-demand variable data printing control
  • Intelligent ink system to ensure stable and continuous ink supply to print heads
  • Constant Pressure System (standard) or Negative Pressure System (optional) ensures stable printing at high speed
  • Positive Pressure System for nozzle recovering to keep the print heads in best condition and extend their lifespan
  • Field upgradable firmware and system software
  • Automatic ink shortage alarming by ink level sensors
  • Head temperature setting and real-time monitoring

Efficient Workflow

As a comprehensive monochrome VDP inkjet printing system, Morpho 648 works seamlessly with MagicPage and PCS Pro to achieve efficient VDP workflow.

Unique Variable Data Printing Software - MagicPage
  • Supports various types of objects, such as text, dates, times, graphics, barcodes, and photo images
  • Customized template and layout design
  • Extensive field-editing tools for large quantity of variable data and static text
  • Supports multiple data source files for variable data, including .CSV, .XLS, .XLSX, .TXT and .VDB files
  • Real-time and intuitive RIP output preview
  • Embedded barcode, serial number and MICR maps
MagicPage Main Window MagicPage RIP Window

 

User-friendly PCS Pro Enhancing Productivity and Efficiency
  • Specifically customized for variable data printing of single-pass inkjet printing system
  • User-friendly and graphical interface
  • Remote printer control, printing parameters setting, and printer status monitoring
  • Easy operation and maintenance of the printer
  • Embedded test patterns for nozzle check and head alignment
PCS Pro Main Window 

 

Morpho 648 inkjet printing system includes:

  • Data Imaging Board
  • Printing Control Cabinet
  • Print Head Module
  • MagicPage VDP Software
  • Professional Printer Control Software (PCS Pro)
Head Module     Print Head Maintenance Mode Printing Control Cabinet


FLEXIBLE CONFIGURATIONS WITH MAX. PRINT WIDTH OF 648MM

The arrangement of heads on the head plate can be customized for different configurations, with at most 6 print heads staggered or paralleled in two rows and flexible mechanical adjustment of each head.

Model * Diagram Print Width Numbers of Heads
Standard 648mm 6
No. 540 540mm 5
Standard Model No. 432 432mm 4
No. 108 x3 108mm (3 groups) 3
No. 216 x2 216mm (2 groups) 4
No. 108D x3
108mm (3 groups;
Double Speed)
6
No. 432 Model * For more configurations, please contact us.

 

 PRINT PRODUCTIVITY
Print Head Model KJ4A/ KJ4B (Standard Model and High Speed Model)
  Standard Speed Double Speed
Standard KJ4/ High Speed KJ4 Standard KJ4/ High Speed KJ4
Water-based ink 600x300 dpi
150/200 m/min.
( 492/656 ft/min. )
300/400 m/min.
 (984/1312 ft/min.)
600x600 dpi
75/100   m/min.
( 246/328 ft/min. )
150/200 m/min.
 (492/656 ft/min.)
UV ink 600x300 dpi
100/150 m/min.
( 328/492 ft/min. )
200/300 m/min.
 (656/984 ft/min.)
600x600 dpi 50/75 m/min.
 (164/246 ft/min.)
100/150 m/min.
( 328/492 ft/min. )
 

 

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